China Battery Module Needle Extrusion Tester Factories

Leading the Global Standard in Lithium-ion Battery Safety & Structural Integrity Testing

Precision Testing Instruments

Industrial-Grade Safety Solutions for Battery Modules and Packs

Horizontal Battery Pack Extrusion

Horizontal Battery Pack Extrusion Needle Testing Machine

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Battery Squeezing Needle Testing

Battery Squeezing Needle Testing Machine

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Battery Temperature Control

Battery Temperature Control Short Circuit Tester

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Battery Combustion Testing

Battery Combustion Testing Machine for Lithium-ion Batteries

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LK-DP Series Leak Tester

LK-DP Series Single-Channel Leak Tester

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High Current Short-circuit

High Current Short-circuit Testing Machine

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External Fire Testing

External Fire Testing Machine - Customizable Safety Protection

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Battery test chamber

Battery temperature control short circuit test chamber

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The Global Paradigm Shift: Importance of Battery Module Needle Extrusion Testing

As the world pivots toward electrification, the safety of energy storage systems has become the cornerstone of consumer trust and industrial reliability. A Battery Module Needle Extrusion Tester is not merely a piece of laboratory equipment; it is a critical gatekeeper in the lifecycle of Electric Vehicles (EV) and Energy Storage Systems (ESS). This machine simulates two of the most catastrophic mechanical failures: internal short circuits caused by sharp object penetration (Needle Penetration) and crushing forces from external impacts (Extrusion/Crush).

Global Market Context: With the lithium-ion battery market projected to surpass $200 billion by 2030, the demand for rigorous safety compliance (UL 2580, IEC 62619, and GB/T 31485) has skyrocketed. Manufacturers in Europe, North America, and Southeast Asia are increasingly sourcing specialized "Needle + Extrusion" integrated testers to optimize lab space and ensure multi-vector safety assessments.

Key Industry Trends: Automation and Real-Time Data Acquisition

Modern battery testing is moving away from simple "pass/fail" results. Today’s industry trends focus on:

  • Digital Twin Integration: Syncing physical test results with software models to predict battery behavior under stress.
  • Safety Protection Chambers: Advanced explosion-proof cabinets with smoke exhaust, fire suppression, and video surveillance are now mandatory.
  • High-Force Requirements: As battery packs grow larger for heavy-duty trucks, extrusion forces are scaling from 100kN up to 1000kN.

βš™ About Tai'an Intelligent Equipment

Taian Intelligent Equipment (Guangdong) Co., Ltd., situated in the heart of China's tech manufacturing hub, Qiaotou, Dongguan, is a premier high-tech enterprise. Founded in 2017 with a 12 million RMB investment, we have rapidly emerged as a leader in both environmental and safety testing equipment.

Our philosophy, "See you at green world!", drives our mission to provide the lithium-ion industry with precision instruments that eliminate the slow efficiency and safety hazards of traditional manual testing. We integrate R&D, production, and global service to ensure our clients stay ahead of the safety curve.

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15+ Decades of Trusted Brand
10000㎑ State-of-the-art R&D Facility
70+ Diverse Portfolio
35+ Global Clientele

Why Partner with Chinese Factories?

The Strategic Advantage for Global Battery Manufacturers

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Rapid R&D Iteration

China's battery ecosystem is the fastest in the world. Our engineering teams can adapt testers to new battery chemistries (like Solid-State or Sodium-ion) in weeks, not months.

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Cost-Effective Scale

By leveraging a complete local supply chain for high-precision sensors and hydraulic systems, we provide CE-certified equipment at a fraction of the cost of Western alternatives.

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AI Integration

Our equipment features the technological, intelligent, and digital transformation necessary to solve missed detections and human errors through AI-driven monitoring.

Local Application Scenarios

1. Automotive OEM R&D Labs: Using extrusion testers to simulate side-impact collisions on full battery packs to verify structural housing integrity.

2. Quality Control in Gigafactories: Random batch testing of cells using needle penetration to ensure separators meet internal short-circuit safety thresholds.

3. Third-Party Certification Bodies: Utilizing our precision instruments to grant UL, CE, and UN38.3 certifications to battery exporters.

Environmental & Climatic Testing

Ensuring Stability Across Temperature and Humidity Extremes

Leak Tester

LK-DP Series Leak Tester

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Sand Dust

Sand and Dust Test Chamber

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Salt Spray

Salt Spray Tester 35℃ Neutral Test

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Walk-in Chamber

Walk-in Constant Temp-Humidity Chamber

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Aging Chamber

High-Temperature Aging Chamber

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Double Layer

Double Layer High and Low Temp Chamber

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Thermal Shock

Thermal Shock Chamber PLC Control

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Rapid Temp Change

Rapid Temp Change Test Chamber

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Consistent Quality for Global Safety

In the global market, a China Battery Module Needle Extrusion Tester Factory like Tai'an provides more than hardware. We provide a safety guarantee. Our systems are equipped with high-resolution sensors and data acquisition modules that capture the exact millisecond of thermal runaway.

Increase Efficiency: Successfully solving the problem of low efficiency and large manual errors.

Artificial Intelligence: Intelligent transformation makes missed detections a thing of the past.

Safe and Stable: Strict performance testing ensures precision and long-term operation.

Procurement Checklist

  • βœ“ Compliance with UN38.3 & IEC 62133
  • βœ“ Integrated Fire Suppression Systems
  • βœ“ Remote Video Monitoring Capabilities
  • βœ“ Multi-Axis Extrusion Control

Our Recent Innovations

Advanced Solutions for Thermal Runaway and Impact Testing

Thermal Runaway Chamber

Battery Thermal Runaway Test Chamber - CE Certified

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Rapid Temp Change

Rapid Temp Change Test Chamber

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Impact Tester

Heavy Impact Testing Machine

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High Altitude Chamber

Simulated High-Altitude Low-Pressure Chamber

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Thermal Shock

Temperature Shock (Wet Heat Cycle) Test Chamber

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Drop Test

Battery Drop Test Chamber - Free Fall Safety

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Video Thermal Tester

Thermal Runaway Tester - Video Surveillance Acquisition

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Washing Tester

Battery Washing Tester - High-Pressure Spray for EV Packs

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